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Firmware-and Hardware for automatic irrigation system based on ESP32

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Irrigation Automation (ESP32/MQTT)

Last year, some plants on our balcony died (once again) due to lack of water. Regular watering especially in midsummer is just mandatory. 😇

To make watering less time consuming I ordered a simple drip irrigation system for about 15 Euros on Amazon and installed it to water at least the tomato plants and few balcony boxes. Since we do not have a water tap on the balcony, the water has to be pumped from a water reservoir (large plastic box with 60 liters capacity). First attempts with an old aquarium pump (14W) failed due to insufficient water pressure for the long and thin hoses of the drip system. With a small submersible pump from campings supplies for about 20 Euros (Barwig Typ 04 with orange top, 12V, 10 l/min) irrigation triggered once a day or remotely using a Sonoff Basic with Tasmota worked more or less as expected.


60 liters water reservoir   red micro drip valve

However, one thing that really annoyed me for the rest of the summer, was the proper dosage of water for the different plants. Numerous adjustments to the little red drip valves in the four main branches of the irrigation system did not produce the desired results. Some plants were over-watered others needed an extra shot from a water can.

When we began to grow the tomatoes this April, I decided to improve and automate the drip system with an ESP32 which should receive commands from automations in Home Assistant. The basic idea was to control the four irrigation branches separately with solenoid valves, which are controlled via MQTT just like the main pump. In addition, some sensors should regularly report soil moisture to Home Assistant to better control irrigation depending on weather conditions. I looked around on GitHub but didn't find a project that met my needs, so I build just another irrigation system. 😊

Features

  • water pump and 4 solenoid valves can be controlled via MQTT e.g. Home Assistant
  • controller settings can be adjusted via web interface (available in German/English)
  • offers simple stand-alone scheduler to water plants once a day
  • ultrasonic sensor ensures minimal water level in reservoir
  • only one valve can be opened at a time to maximize pressure on each dripping branch
  • valves will switch off after preset time and then blocked to avoid accidental over-watering
  • writes events and sensor readings to log file in ESP32 flash including log rotation
  • creates a local access point for initial system setup or if no Wifi is available
  • OTA firmware updates

Hardware components

  • ESP32 development board (Wemos Lolin32)
  • 4 channel relay module board (5V)
  • 4 solenoid valve HQV1 G 1/4" (12V, normaly closed)
  • 4 capacitive soil moisture sensors v1.2 (with TLC555)
  • single channel relay board (5V) to switch pump
  • ultrasonic ranging sensor HC-SR04
  • HTU21D temperature and humidity sensor (optional)
  • 12V/3A power supply (must provide enough power for 12V pump)
  • adjustable step-down converter LM2596S (12V -> 5V)
  • 3.3V regulator board (AMS1117-3.3)
  • 5V to 3.3V level shifter or BC547 and 10k resistor
  • several GX16 male/female connectors for valves, sensors, etc.
  • dupont jumper wires and connectors
  • waterproof housing

When you buy the capacitve sensors make sure these have a TLC555 timer chip. The sensors I ordered on AliExpress were all fitted with NE555 chips which I had to replace with TLC555s. The older NE555 requires a minimum 4.5V supply voltage and thus cannot be powered with 3.3V. If you power the sensor with 5V the output voltage on the AOUT pin should not be connected directly to the 3.3V A/D input pin of the ESP32. If you have sensors with NE555s and no TLC555s to solder at hand you could also use a multi-channel level-shifter to adjust the AOUT voltage from 5V to 3.3V.

Robert Jakus wrote an excellent and extensive article on the capacitve soil sensors. Please note, that you need to make the sensor board water resistant with heat shrink tubes, hot glue, nail polish or liquid tape before they are used.

Schematics

Schematics for ESP32 Irrigation-Automation

The BC547 and the 10k resistor form a simple level shifter for the echo pin of the HC-SR04, which runs at 5V. You might get along without it, but keep in mind that the ESP32 input pins are not 5V tollerant.


EPS32 irrigation controller in waterproof housing   4 solenoid valves

Firmware upload

To compile the firmware for the ESP32 controller just download Visual Studio Code and install the PlatformIO add-on. Open the project directory and adjust the settings in include/config.h to your needs. Most options can also be changed via the web interface. Settings are stored in the NVS of the ESP32 to survive a reboot or a shutdown.

Since the software was developed on a MacBook you might need to adjust the upload port settings in the section [common] in platformio.ini. For further firmware updates use the OTA option in the web interface.

Initial setup and configuration

On first boot up the ESP32 will start a local access point with the SSID Irrigation-System-XXXXXX with password __secret__ on IP 192.168.4.1 for initial configuration unless you preset your Wifi credentials in include/config.h at compile time. Set your SSID and password under network settings and reboot the system.

After successful connection to your Wifi the ESP32 will request an IP address from your router or DHCP server (check output on serial monitor). Point your favorite browser to the controllers IP and configure pin assignments and labels for the valves and optional the soil moisture sensors if not alredy preset in include/config.h. Then you need to set the distance from the HC-SR04 sensor pointing to the bottom of the water reservoir and the minimum water level to keep the submersible pump under water at all times.


web ui main page   web ui main settings   web ui network settings

You can trigger the valves via the web interface (only one at a time) or by publishing on or off to the controller's MQTT command topic e.g. irrigation/cmd/valve1 on. Please note that a valve is blocked for a configurable number of minutes before it can be opened again (see reddish switch in screenshot above). This should prevent accidental over-watering. If you reboot the controller all valves are unblocked. The current state of the irrigation controller is published as a JSON to the configured MQTT broker on the topic irrigation/state every 60 seconds. MQTT topics and publish interval can be set on the network settings page or preset in include/config.h

If you don't use Home Assistant or some other service to control the irrigation system, you can schedule the 4 valves to open for a given number of seconds at a preset time once a day. This schedule might also serve as a fallback option if, for example, Home Assistant usually triggers watering a few minutes before.

Contributing

Pull requests are welcome! For major changes, please open an issue first to discuss what you would like to change.

License

Copyright (c) 2021-2022 Lars Wessels
This software was published under the Apache License 2.0.
Please check the license file.

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