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Custom scripts to customise the Badger 2040 for events

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Badger Bodger

At GitHub events, the Badger 2040 is pre-loaded with data to personalise it to the individual with data taken from their attendee registration barcode. This repo contains the scripts for the badge customization code. At the event this runs on a Raspberry Pi with a 2D barcode scanner attached, however it can also run on laptop (tested on macOS). It is assumed that the Badger 2040 is running a stock Badger OS image as flashed from thePimoroni Factory in Sheffield. The scripts were tested against this Badger OS image.

Badger Modifications

On top of the stock Badger OS image, the following changes are made:

Running on a laptop

Install the latest version of python 3 via homebrew

brew install python

Install Python prerequisites

pip3 install -r scripts/requirements.txt

Run the GUI

python3 scripts/gui/main.py

Or optionally run the manual flashing script

python3 scripts/bodge.py

Badger Bodger Device

The Badger Bodger itself is a Raspberry Pi with a small display and a 2D barcode scanner attached.

Scanner Hardware

  • Raspberry Pi 4 Model B – 4GB RAM
  • 64GB MicroSD Card
  • Hyperpixel 4.0 Touchscreen Display UK
  • 3D printed case
  • 2D Barcode Scanner US UK
  • USB-A to USB-C cable
  • USB-C Power Supply (multi-region)

Hardware Construction

The Hyperpixel 4.0 display comes with all the hardware you need to build the unit in combination with the 3D printed case.

  • Install the GPIO pin expansion header onto the Raspberry Pi
  • Screw in the PCB standoffs to the back of the Hyperpixel 4.0
  • Insert the Raspberry Pi into the 3D printed case (note, a bit of jiggling is required as it's snug fit)
  • Connect the Hyperpixel 4.0 to the Raspberry Pi using the GPIO pins and push down gently
  • Screw in the Hyperpixel 4.0 and Raspberry Pi to the 3D printed case using the screws provided

Setting up the Barcode Scanner

By default, most hardware barcode scanners will be configured as a US keyboard HID device and type the characters entered followed by a carrage return. However, those types of readers will ignore accented and unicode characters encoded as text. Setting up the scanner to act like a Spanish keyboard changes how it enters accented characters giving the main character followed the the accents which makes it slighty easier to parse out those characters that the badger cannot display with the built in fonts.

For the model of barcode reader we are using (EY-H2) scan the following QR control codes to configure which keyboard setting it should be in.

image

Preparing the SD Card

Note that Raspbian Bookworm was released during the construction of the badge scanners, however it looked like it contained lots of changes to the desktop environment and how python operates that we haven't tested with it yet. Therefore, when using Raspberry Pi Imager to flash the SD card, used the "Raspberry PI OS (Legacy)" opetion which is located under the "Raspberry Pi OS (other)" section.

In advanced options (the little gear icon), the following options were selected:

  • Set hostname to "scannerXX" where XX is the number of the scanner
  • Enable SSH using password authentication
  • Set the user to badger and password to the one stored in the password manager
  • Configure Wireless LAN to connect to the appropriate network
  • Set the locale to US/Los Angeles and keyboard layout to US
  • Set the options to not eject the card after writing

Once Raspbian is flashed to the SD card, run the following to edit firstrun.sh and config.txt

./prepcard.sh

This includes the following just before the last 3 lines of the script (i.e. just before) rm -f /boot/firstrun.sh

# Create the install.sh script to clone a git repo, then run firstrun.sh in it
mkdir -p /home/badger/.config/autostart
cat << EOF > /home/badger/install.sh
#!/bin/bash
sleep 30
git clone --branch prod https://github.com/badger/badgerbodger.git /home/badger/badgerbodger
chmod +x /home/badger/badgerbodger/firstrun.sh
/bin/bash /home/badger/badgerbodger/firstrun.sh
rm /home/badger/.config/autostart/install.desktop
# rm /home/badger/install.sh
exit 0
EOF

# Run the install.sh script on boot
cat << EOF > /home/badger/.config/autostart/install.desktop
[Desktop Entry]
Name=Install
Exec=/bin/bash /home/badger/install.sh
EOF
chown -R badger:badger /home/badger

And then it also edits the config.txt file to add the following to the bottom of the file:

# Hyperpixel 4.0
dtoverlay=vc4-kms-dpi-hyperpixel4

Then eject the SD card from your laptop, insert it into the Raspberry Pi and boot. Provided the Raspberry Pi has internet connectivity, within a few minutes the desktop will be displayed and then a few minutes after than the badge scanner GUI will be displayed.

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